Diesel Generator Installation

Project Summary

The Diesel Generator Installation Project has successfully provided a reliable and uninterrupted power supply to a critical facility by installing four 600 KVA containerized diesel generator sets. This comprehensive project included advanced switchgear, automatic fuel supply systems, and robust structural support to ensure high performance and operational stability.

I. Background and Opportunity

With the ongoing need for reliable and uninterrupted power supply in commercial and industrial sectors, there was a critical demand for backup power solutions. Diesel generators offer a robust and reliable means to ensure continuity of operations during grid power outages. This project entailed the supply, installation, and commissioning of a diesel generator system designed to meet high power demands, with a focus on efficiency, safety, and ease of maintenance.

II. Project Description

Scope of Work

The project involved the supply and installation of four (4) containerized 600 KVA diesel generator sets, equipped with 400V/11 KV switchgear and 300 A NEC/NER containerized panels. These generators now provide seamless backup power, ensuring operational stability in critical applications. The installation process included several key components and tasks to ensure a fully functional and reliable power system.

Key Components and Tasks

• Supply of Generators and Switchgear:
  • Four (4) 600 KVA diesel generator sets, containerized for protection and ease of transport.
  • 400V/11 KV switchgear for voltage regulation and distribution.
  • 300 A NEC/NER containerized panels for electrical control and safety.
• Automatic Fuel Supply System:
  • Installation of an automatic fuel supply system to ensure continuous operation of the generators.
  • Two (2) 9000-litre fuel tanks for sufficient fuel storage, ensuring extended run times without frequent refueling.
• Structural Support and Rigging:
  • Installation of a steel-reinforced base frame on the roof to support the weight of the generators. The base frame is designed to distribute the load evenly, preventing structural stress.
  • Rigging and lifting of the containerized generator sets onto the roof structure. This involved the use of heavy-duty cranes and precise alignment to ensure safety and stability.
• Access and Maintenance Infrastructure:
  • Installation of a metal framework around the generators to provide easy access for maintenance and inspection. This includes walkways and guardrails for safety.
  • Construction of a steel staircase to provide safe and convenient roof access for personnel. The staircase is designed to meet safety standards, with non-slip treads and handrails.

III. Project Site Location

The installation site was strategically located to serve a high-demand facility that required a reliable backup power source. The site is on a building's roof, chosen for its ability to accommodate the weight and dimensions of the containerized generators, while also providing easy access for fuel delivery and maintenance activities.

IV. Key Investment Highlights

• Reliability and Efficiency: The diesel generators are designed for high performance and reliability, ensuring uninterrupted power supply during grid outages.
• Automatic Fuel Supply: The automatic fuel supply system minimizes downtime and ensures continuous operation, reducing the need for manual intervention.
• Structural Integrity: The steel-reinforced base frame and careful rigging ensure the structural integrity of the installation, preventing potential damage to the building.
• Safety and Accessibility: The metal framework and steel staircase provide safe and easy access for maintenance personnel, ensuring that the generators can be serviced regularly and efficiently.
• Strategic Location: Placing the generators on the roof optimizes space utilization and enhances security, protecting the equipment from potential ground-level hazards.

Conclusion

The successful completion of this Diesel Generator Installation Project has provided a robust backup power solution, enhancing the reliability and operational continuity of the facility it serves. The use of containerized sets, automatic fuel supply systems, and reinforced structural supports ensures that the installation is both efficient and durable. With these enhancements, the facility is well-equipped to handle power outages, maintaining productivity and safety at all times.